Tronxy X5S: X-axis MGN12 linear rail conversion and Z-axis sync

As I wrote before pushing filament into the bowden tube by hand could cause layer shift on my specimen of the X5S. This does not come as a surprise. The X5S can print beautifully, if you know what to do (and what to cut out). The X carriages are constantly modded, because of issues with production tolerances and general quality – some are just fine, some not at all.

There are printed versions (like Tronxy X5S Stabilized Carriage for Hotend by rothnic), printed versions with more wheels added (X5S Stable Carriage by KSRDigital), backplates (Tronxy X5S X Roller Brace by Dan_Yole , sometimes just replaced with metal brackets) and even adjustible versions (Cantilever gantry guide adjuster by Garret-Hafer).

As I had salvaged two HIWIN-style „MGN12“ linear rails from the JunkStrap, I choose to order a third one (to get rid of all those rubber-wheel-on-ball-bearing stuff) and start with converting the X axis. Those wheels, some constantly under pressure, some not touching the 2020 profile at all, started to look a bit weird…

Some other users complained about individual ball bearings jammed on arrival.
That is a bit easier with the MGN12: You generally have to take those apart, clean the balls and channels, re-grease them and then re-assemble everything. Just what you expect for below 30,- €. 😉 A Magnetic Project Mat, be it original ifixit IF145-167-4 or clone, helps not using too many of those spare-balls… Realized in the meantime: Magnetizing those balls is a bad idea – at least because they accumulate more particles that way.

Jpeg

Lee Brumfield and Heiko Juerges already went through this modifications. I went for the TronXY X5S New X Gantry bracket by ljbrumfield, as it supported my stock „Mk8“ Hot End and was not marked as „beta“.

Furthermore: Lee supplied OpenSCAD files (at least for the Y Gantry bracket) and thought of a gauge and even about compensating skewed prints. Just read the comments in the code!

Update: Derrick Daigle has also uploaded an excelent mod =>  X5S MGN12 – H Linear Rail Mod by DKDaigle. And he allows derivates (remixes), which clearly is an advantage compared to ljbrumfield’s license.

Next Update: Derrick has uploaded the V2.0 version of his X5S MGN-12H Rail Mod!

As I did not push the filament into the tube by hand this time, everything turned out fine. But again: Graham Watson’s Mega Gantry Plates had to be trimmed…

The carriage fits. And moreover I used this occasion to install the Tronxy X5S Top Mount Cable Chain by asralaly to avoid that drag chain putting unwanted forces or torques onto the carriage. The „608“ version works, but can tilt – see the update below.

The only thing I altered was the spacing of the screw holes for mounting the frame „bottom part“. It is here on TinkerCAD. The original version kept an (unnecessary) acrylic piece and as I tried to mount it directly to the frame, I was somehow (the T-nuts were unable to rotate) reminded about the special screws categeory on etel-tuning.eu… (If you don’t get „trash bags for voltage drop“ or „green gearbox sand“: Those are „tests“ for trainers of mechanics and electicians, to see how stupid their apprentices are, here in Germany. The dumb ones will ask the warehouseman for „turn indicator water“, „click cartridges for the torque wrench“ or what I already mentioned.)

Update: With one bearing the chain may fall apart, when using the entire build platform. Go for the Tronxy X5S Vertical Cable Chain by Connolly or the Tronxy X5S Top Mount Cable Chain Remix by Vetterick instead.

While I was already at it: The screws to level the heated build platform were spinning, so I applied some screwlock prior to re-tightening the nuts.

Jpeg

Next on the agenda: Z axis synchronization.

I was not happy with driving both motors agains the „hard endstops“ regularly and the bed did constantly shift it’s tilt. So I took off the Z drives to install a salvaged belt and two pulleys.

Update: If you want to buy new parts for such a belt sync, look for GT2 pulleys with 60 teeth and a 1140mm closed loop belt – at least that is what the other guys in the Facebook group did. Also take a look at the X5S Z support System by DKDaigle, which also contains tensioners.

My RPP3 belt (running on HTD3 pulleys) was a leftover not only from JunkStrap, but in use since RoStrap was built. It’s length of 1125mm meant, that two pulleys with 35 teeth each would bring it to the appropriate light tension. (An „effective diameter“ lookup table is contained in the „droftarts“ link below.) „Syncing“ here means: The threaded rod overcoming static friction first pushes the other one into dynamic friction and everything stays level.

There was only one problem with them: The Sumpod had printed them oval – so they caused missed steps by locking the whole dual drive!

Well, at least the belt was installed. So I could try to keep it out of reach of the moving parts and print two split pulleys with the X5S (slow enough to keep them rotationally symmetric). The GT-2 pulley to Acme Rod by Webweave showed me, that this was a valid approach.

Both (identical) pulleys were generated with Parametric pulley – lots of tooth profiles by droftarts, altered by leaving out two almost opposing teeth and splitting the pulley by a 0.2mm gap as well as adding screw holes to join it again. Around the coupler, to keep things simple:

 

// Parametric Pulley with multiple belt profiles
// by droftarts January 2012

// Based on pulleys by:
// http://www.thingiverse.com/thing:11256 by me!
// https://github.com/prusajr/PrusaMendel by Josef Prusa
// http://www.thingiverse.com/thing:3104 by GilesBathgate
// http://www.thingiverse.com/thing:2079 by nophead

// dxf tooth data from http://oem.cadregister.com/asp/PPOW_Entry.asp?company=915217&elementID=07807803/METRIC/URETH/WV0025/F
// pulley diameter checked and modelled from data at http://www.sdp-si.com/D265/HTML/D265T016.html

/**
 * @name Pulley
 * @category Printed
 * @using 1 x m3 nut, normal or nyloc
 * @using 1 x m3x10 set screw or 1 x m3x8 grub screw
 */

// tuneable constants

teeth = 35;			// Number of teeth, standard Mendel T5 belt = 8, gives Outside Diameter of 11.88mm
profile = 9;		// 1=MXL 2=40DP 3=XL 4=H 5=T2.5 6=T5 7=T10 8=AT5 9=HTD_3mm 10=HTD_5mm 11=HTD_8mm 12=GT2_2mm 13=GT2_3mm 14=GT2_5mm

motor_shaft = 19.25;	// NEMA17 motor shaft exact diameter = 5
// Coupling: 18.85 mm

m3_dia = 3.2;		// 3mm hole diameter
m3_nut_hex = 1;		// 1 for hex, 0 for square nut
m3_nut_flats = 5.7;	// normal M3 hex nut exact width = 5.5
m3_nut_depth = 2.7;	// normal M3 hex nut exact depth = 2.4, nyloc = 4

retainer = 1;		// Belt retainer above teeth, 0 = No, 1 = Yes
retainer_ht = 1.5;	// height of retainer flange over pulley, standard = 1.5
idler = 1;			// Belt retainer below teeth, 0 = No, 1 = Yes
idler_ht = 1.5;		// height of idler flange over pulley, standard = 1.5

pulley_t_ht = 8;	// length of toothed part of pulley, standard = 12
pulley_b_ht = 8;		// pulley base height, standard = 8. Set to same as idler_ht if you want an idler but no pulley.
pulley_b_dia = 33;	// pulley base diameter, standard = 20
no_of_nuts = 2;		// number of captive nuts required, standard = 1
nut_angle = 180;		// angle between nuts, standard = 90
nut_shaft_distance = 2.0;	// distance between inner face of nut and shaft, can be negative.

//	********************************
//	** Scaling tooth for good fit **
//	********************************
/*	To improve fit of belt to pulley, set the following constant. Decrease or increase by 0.1mm at a time. We are modelling the *BELT* tooth here, not the tooth on the pulley. Increasing the number will *decrease* the pulley tooth size. Increasing the tooth width will also scale proportionately the tooth depth, to maintain the shape of the tooth, and increase how far into the pulley the tooth is indented. Can be negative */

additional_tooth_width = 0.2; //mm

//	If you need more tooth depth than this provides, adjust the following constant. However, this will cause the shape of the tooth to change.

additional_tooth_depth = 0; //mm

// calculated constants

nut_elevation = pulley_b_ht/2-.5;
m3_nut_points = 2*((m3_nut_flats/2)/cos(30)); // This is needed for the nut trap

// The following set the pulley diameter for a given number of teeth

MXL_pulley_dia = tooth_spacing (2.032,0.254);
40DP_pulley_dia = tooth_spacing (2.07264,0.1778);
XL_pulley_dia = tooth_spacing (5.08,0.254);
H_pulley_dia = tooth_spacing (9.525,0.381);
T2_5_pulley_dia = tooth_spaceing_curvefit (0.7467,0.796,1.026);
T5_pulley_dia = tooth_spaceing_curvefit (0.6523,1.591,1.064);
T10_pulley_dia = tooth_spacing (10,0.93);
AT5_pulley_dia = tooth_spaceing_curvefit (0.6523,1.591,1.064);
HTD_3mm_pulley_dia = tooth_spacing (3,0.381);
HTD_5mm_pulley_dia = tooth_spacing (5,0.5715);
HTD_8mm_pulley_dia = tooth_spacing (8,0.6858);
GT2_2mm_pulley_dia = tooth_spacing (2,0.254);
GT2_3mm_pulley_dia = tooth_spacing (3,0.381);
GT2_5mm_pulley_dia = tooth_spacing (5,0.5715);

// The following calls the pulley creation part, and passes the pulley diameter and tooth width to that module

if ( profile == 1 ) { pulley ( "MXL" , MXL_pulley_dia , 0.508 , 1.321 ); }
if ( profile == 2 ) { pulley ( "40 D.P." , 40DP_pulley_dia , 0.457 , 1.226 ); }
if ( profile == 3 ) { pulley ( "XL" , XL_pulley_dia , 1.27, 3.051 ); }
if ( profile == 4 ) { pulley ( "H" , H_pulley_dia ,1.905 , 5.359 ); }
if ( profile == 5 ) { pulley ( "T2.5" , T2_5_pulley_dia , 0.7 , 1.678 ); }
if ( profile == 6 ) { pulley ( "T5" , T5_pulley_dia , 1.19 , 3.264 ); }
if ( profile == 7 ) { pulley ( "T10" , T10_pulley_dia , 2.5 , 6.13 ); }
if ( profile == 8 ) { pulley ( "AT5" , AT5_pulley_dia , 1.19 , 4.268 ); }
if ( profile == 9 ) { pulley ( "HTD 3mm" , HTD_3mm_pulley_dia , 1.289 , 2.27 ); }
if ( profile == 10 ) { pulley ( "HTD 5mm" , HTD_5mm_pulley_dia , 2.199 , 3.781 ); }
if ( profile == 11 ) { pulley ( "HTD 8mm" , HTD_8mm_pulley_dia , 3.607 , 6.603 ); }
if ( profile == 12 ) { pulley ( "GT2 2mm" , GT2_2mm_pulley_dia , 0.764 , 1.494 ); }
if ( profile == 13 ) { pulley ( "GT2 3mm" , GT2_3mm_pulley_dia , 1.169 , 2.31 ); }
if ( profile == 14 ) { pulley ( "GT2 5mm" , GT2_5mm_pulley_dia , 1.969 , 3.952 ); }

// Functions

function tooth_spaceing_curvefit (b,c,d)
	= ((c * pow(teeth,d)) / (b + pow(teeth,d))) * teeth ;

function tooth_spacing(tooth_pitch,pitch_line_offset)
	= (2*((teeth*tooth_pitch)/(3.14159265*2)-pitch_line_offset)) ;

// Main Module

module pulley( belt_type , pulley_OD , tooth_depth , tooth_width )
	{
	echo (str("Belt type = ",belt_type,"; Number of teeth = ",teeth,"; Pulley Outside Diameter = ",pulley_OD,"mm "));
	tooth_distance_from_centre = sqrt( pow(pulley_OD/2,2) - pow((tooth_width+additional_tooth_width)/2,2));
	tooth_width_scale = (tooth_width + additional_tooth_width ) / tooth_width;
	tooth_depth_scale = ((tooth_depth + additional_tooth_depth ) / tooth_depth) ;

//	************************************************************************
//	*** uncomment the following line if pulley is wider than puller base ***
//	************************************************************************

//	translate ([0,0, pulley_b_ht + pulley_t_ht + retainer_ht ]) rotate ([0,180,0])

	difference()
	 {
		union()
		{
			//base

			if ( pulley_b_ht  0 ) {translate ([0,0, pulley_b_ht + pulley_t_ht ])
		rotate_extrude($fn=teeth*4)
		polygon([[0,0],[pulley_OD/2,0],[pulley_OD/2 + retainer_ht , retainer_ht],[0 , retainer_ht],[0,0]]);}

		if ( idler > 0 ) {translate ([0,0, pulley_b_ht - idler_ht ])
		rotate_extrude($fn=teeth*4)
		polygon([[0,0],[pulley_OD/2 + idler_ht,0],[pulley_OD/2 , idler_ht],[0 , idler_ht],[0,0]]);}

		}

		//hole for motor shaft
		translate([0,0,-1])cylinder(r=motor_shaft/2,h=pulley_b_ht + pulley_t_ht + retainer_ht + 2,$fn=motor_shaft*4);

		//captive nut and grub screw holes

		if ( pulley_b_ht < m3_nut_flats ) { echo ("CAN'T DRAW CAPTIVE NUTS, HEIGHT LESS THAN NUT DIAMETER!!!"); } else {
		if ( (pulley_b_dia - motor_shaft)/2  0 )
					{
						// hex nut
						translate([0,0.25,motor_shaft/2+m3_nut_depth/2+nut_shaft_distance]) rotate([0,0,30]) cylinder(r=m3_nut_points/2,h=m3_nut_depth,center=true,$fn=6);
					} else {
						// square nut
						translate([0,0.25,motor_shaft/2+m3_nut_depth/2+nut_shaft_distance]) cube([m3_nut_flats,m3_nut_flats,m3_nut_depth],center=true);
					}

				//grub screw hole
				rotate([0,0,22.5])cylinder(r=m3_dia/2,h=pulley_b_dia/2+1,$fn=8);
			}
		}}
// ADDITIONS TO "difference()"
//        cube_at(50,50,10, -25,-25,-1);  // Show profile
        // First cut to split:
        cube_at_rot (0.2,10,20, 0,9,-1, 0,0,1); // Cut model
        cube_at_rot (2.5,10,8, -1.3,15,8, 0,0,1); // Remove Tooth
        // Second cut to split:
        cube_at_rot (0.2,10,20, -1.75,-19,-1, 0,0,-4); // Cut model
        cube_at_rot (2.5,10,8, -3.3,-24.8,8, 0,0,-4); // Remove Tooth
        // Carve for screw position one
        cube_at (11,7,7.45, 3.2,11,-1); // For screw
        cube_at (11,7,7.45, -15,11,-1); // For nut
        translate([-4.4,13.25,3.5]){
        rotate([0,90,0]) {
            cylinder(r=m3_dia/2,h=pulley_b_dia/2+1,$fn=8); // Screw hole
            cylinder(r=m3_nut_points/2,h=m3_nut_depth,center=true,$fn=6); // Nut
            translate([0,0,14.75]) cylinder(r=5.75/2,h=pulley_b_dia/2-2.2,center=true,$fn=8); // Screw head
        }}
        cube_at_rot (m3_nut_flats,pulley_b_ht/2+1.1+1,m3_nut_depth, -5.75,11,5.15, 0,90,0); // Nut entrance
        // Carve for screw position two
        rotate([0,0,175]){
        // Copy & Paste:
        cube_at (11,7,7.45, 3.2,11,-1); // For screw
        cube_at (11,7,7.45, -14.2,11,-1); // For nut
        translate([-4.4,13.25,3.5]){
        rotate([0,90,0]) {
            cylinder(r=m3_dia/2,h=pulley_b_dia/2+1,$fn=8); // Screw hole
            cylinder(r=m3_nut_points/2,h=m3_nut_depth,center=true,$fn=6); // Nut
            translate([0,0,14.75]) cylinder(r=5.75/2,h=pulley_b_dia/2-2.2,center=true,$fn=8); // Screw head
        cube_at_rot (m3_nut_flats,pulley_b_ht/2+1.1,m3_nut_depth, -5.75,11,5.15, 0,90,0); // Nut entrance
        }}
        // /C&P
        }
	 }

	}

// Tooth profile modules

module MXL()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-0.660421,-0.5],[-0.660421,0],[-0.621898,0.006033],[-0.587714,0.023037],[-0.560056,0.049424],[-0.541182,0.083609],[-0.417357,0.424392],[-0.398413,0.458752],[-0.370649,0.48514],[-0.336324,0.502074],[-0.297744,0.508035],[0.297744,0.508035],[0.336268,0.502074],[0.370452,0.48514],[0.39811,0.458752],[0.416983,0.424392],[0.540808,0.083609],[0.559752,0.049424],[0.587516,0.023037],[0.621841,0.006033],[0.660421,0],[0.660421,-0.5]]);
	}

module 40DP()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-0.612775,-0.5],[-0.612775,0],[-0.574719,0.010187],[-0.546453,0.0381],[-0.355953,0.3683],[-0.327604,0.405408],[-0.291086,0.433388],[-0.248548,0.451049],[-0.202142,0.4572],[0.202494,0.4572],[0.248653,0.451049],[0.291042,0.433388],[0.327609,0.405408],[0.356306,0.3683],[0.546806,0.0381],[0.574499,0.010187],[0.612775,0],[0.612775,-0.5]]);
	}

module XL()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-1.525411,-1],[-1.525411,0],[-1.41777,0.015495],[-1.320712,0.059664],[-1.239661,0.129034],[-1.180042,0.220133],[-0.793044,1.050219],[-0.733574,1.141021],[-0.652507,1.210425],[-0.555366,1.254759],[-0.447675,1.270353],[0.447675,1.270353],[0.555366,1.254759],[0.652507,1.210425],[0.733574,1.141021],[0.793044,1.050219],[1.180042,0.220133],[1.239711,0.129034],[1.320844,0.059664],[1.417919,0.015495],[1.525411,0],[1.525411,-1]]);
	}

module H()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-2.6797,-1],[-2.6797,0],[-2.600907,0.006138],[-2.525342,0.024024],[-2.45412,0.052881],[-2.388351,0.091909],[-2.329145,0.140328],[-2.277614,0.197358],[-2.234875,0.262205],[-2.202032,0.334091],[-1.75224,1.57093],[-1.719538,1.642815],[-1.676883,1.707663],[-1.62542,1.764693],[-1.566256,1.813112],[-1.500512,1.85214],[-1.4293,1.880997],[-1.353742,1.898883],[-1.274949,1.905021],[1.275281,1.905021],[1.354056,1.898883],[1.429576,1.880997],[1.500731,1.85214],[1.566411,1.813112],[1.625508,1.764693],[1.676919,1.707663],[1.719531,1.642815],[1.752233,1.57093],[2.20273,0.334091],[2.235433,0.262205],[2.278045,0.197358],[2.329455,0.140328],[2.388553,0.091909],[2.454233,0.052881],[2.525384,0.024024],[2.600904,0.006138],[2.6797,0],[2.6797,-1]]);
	}

module T2_5()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-0.839258,-0.5],[-0.839258,0],[-0.770246,0.021652],[-0.726369,0.079022],[-0.529167,0.620889],[-0.485025,0.67826],[-0.416278,0.699911],[0.416278,0.699911],[0.484849,0.67826],[0.528814,0.620889],[0.726369,0.079022],[0.770114,0.021652],[0.839258,0],[0.839258,-0.5]]);
	}

module T5()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-1.632126,-0.5],[-1.632126,0],[-1.568549,0.004939],[-1.507539,0.019367],[-1.450023,0.042686],[-1.396912,0.074224],[-1.349125,0.113379],[-1.307581,0.159508],[-1.273186,0.211991],[-1.246868,0.270192],[-1.009802,0.920362],[-0.983414,0.978433],[-0.949018,1.030788],[-0.907524,1.076798],[-0.859829,1.115847],[-0.80682,1.147314],[-0.749402,1.170562],[-0.688471,1.184956],[-0.624921,1.189895],[0.624971,1.189895],[0.688622,1.184956],[0.749607,1.170562],[0.807043,1.147314],[0.860055,1.115847],[0.907754,1.076798],[0.949269,1.030788],[0.9837,0.978433],[1.010193,0.920362],[1.246907,0.270192],[1.273295,0.211991],[1.307726,0.159508],[1.349276,0.113379],[1.397039,0.074224],[1.450111,0.042686],[1.507589,0.019367],[1.568563,0.004939],[1.632126,0],[1.632126,-0.5]]);
	}

module T10()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-3.06511,-1],[-3.06511,0],[-2.971998,0.007239],[-2.882718,0.028344],[-2.79859,0.062396],[-2.720931,0.108479],[-2.651061,0.165675],[-2.590298,0.233065],[-2.539962,0.309732],[-2.501371,0.394759],[-1.879071,2.105025],[-1.840363,2.190052],[-1.789939,2.266719],[-1.729114,2.334109],[-1.659202,2.391304],[-1.581518,2.437387],[-1.497376,2.47144],[-1.408092,2.492545],[-1.314979,2.499784],[1.314979,2.499784],[1.408091,2.492545],[1.497371,2.47144],[1.581499,2.437387],[1.659158,2.391304],[1.729028,2.334109],[1.789791,2.266719],[1.840127,2.190052],[1.878718,2.105025],[2.501018,0.394759],[2.539726,0.309732],[2.59015,0.233065],[2.650975,0.165675],[2.720887,0.108479],[2.798571,0.062396],[2.882713,0.028344],[2.971997,0.007239],[3.06511,0],[3.06511,-1]]);
	}

module AT5()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-2.134129,-0.75],[-2.134129,0],[-2.058023,0.005488],[-1.984595,0.021547],[-1.914806,0.047569],[-1.849614,0.082947],[-1.789978,0.127073],[-1.736857,0.179338],[-1.691211,0.239136],[-1.653999,0.305859],[-1.349199,0.959203],[-1.286933,1.054635],[-1.201914,1.127346],[-1.099961,1.173664],[-0.986896,1.18992],[0.986543,1.18992],[1.099614,1.173664],[1.201605,1.127346],[1.286729,1.054635],[1.349199,0.959203],[1.653646,0.305859],[1.690859,0.239136],[1.73651,0.179338],[1.789644,0.127073],[1.849305,0.082947],[1.914539,0.047569],[1.984392,0.021547],[2.057906,0.005488],[2.134129,0],[2.134129,-0.75]]);
	}

module HTD_3mm()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-1.135062,-0.5],[-1.135062,0],[-1.048323,0.015484],[-0.974284,0.058517],[-0.919162,0.123974],[-0.889176,0.206728],[-0.81721,0.579614],[-0.800806,0.653232],[-0.778384,0.72416],[-0.750244,0.792137],[-0.716685,0.856903],[-0.678005,0.918199],[-0.634505,0.975764],[-0.586483,1.029338],[-0.534238,1.078662],[-0.47807,1.123476],[-0.418278,1.16352],[-0.355162,1.198533],[-0.289019,1.228257],[-0.22015,1.25243],[-0.148854,1.270793],[-0.07543,1.283087],[-0.000176,1.28905],[0.075081,1.283145],[0.148515,1.270895],[0.219827,1.252561],[0.288716,1.228406],[0.354879,1.19869],[0.418018,1.163675],[0.477831,1.123623],[0.534017,1.078795],[0.586276,1.029452],[0.634307,0.975857],[0.677809,0.91827],[0.716481,0.856953],[0.750022,0.792167],[0.778133,0.724174],[0.800511,0.653236],[0.816857,0.579614],[0.888471,0.206728],[0.919014,0.123974],[0.974328,0.058517],[1.048362,0.015484],[1.135062,0],[1.135062,-0.5]]);
	}

module HTD_5mm()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-1.89036,-0.75],[-1.89036,0],[-1.741168,0.02669],[-1.61387,0.100806],[-1.518984,0.21342],[-1.467026,0.3556],[-1.427162,0.960967],[-1.398568,1.089602],[-1.359437,1.213531],[-1.310296,1.332296],[-1.251672,1.445441],[-1.184092,1.552509],[-1.108081,1.653042],[-1.024167,1.746585],[-0.932877,1.832681],[-0.834736,1.910872],[-0.730271,1.980701],[-0.62001,2.041713],[-0.504478,2.09345],[-0.384202,2.135455],[-0.259708,2.167271],[-0.131524,2.188443],[-0.000176,2.198511],[0.131296,2.188504],[0.259588,2.167387],[0.384174,2.135616],[0.504527,2.093648],[0.620123,2.04194],[0.730433,1.980949],[0.834934,1.911132],[0.933097,1.832945],[1.024398,1.746846],[1.108311,1.653291],[1.184308,1.552736],[1.251865,1.445639],[1.310455,1.332457],[1.359552,1.213647],[1.39863,1.089664],[1.427162,0.960967],[1.467026,0.3556],[1.518984,0.21342],[1.61387,0.100806],[1.741168,0.02669],[1.89036,0],[1.89036,-0.75]]);
	}

module HTD_8mm()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-3.301471,-1],[-3.301471,0],[-3.16611,0.012093],[-3.038062,0.047068],[-2.919646,0.10297],[-2.813182,0.177844],[-2.720989,0.269734],[-2.645387,0.376684],[-2.588694,0.496739],[-2.553229,0.627944],[-2.460801,1.470025],[-2.411413,1.691917],[-2.343887,1.905691],[-2.259126,2.110563],[-2.158035,2.30575],[-2.041518,2.490467],[-1.910478,2.66393],[-1.76582,2.825356],[-1.608446,2.973961],[-1.439261,3.10896],[-1.259169,3.22957],[-1.069074,3.335006],[-0.869878,3.424485],[-0.662487,3.497224],[-0.447804,3.552437],[-0.226732,3.589341],[-0.000176,3.607153],[0.226511,3.589461],[0.447712,3.552654],[0.66252,3.497516],[0.870027,3.424833],[1.069329,3.33539],[1.259517,3.229973],[1.439687,3.109367],[1.608931,2.974358],[1.766344,2.825731],[1.911018,2.664271],[2.042047,2.490765],[2.158526,2.305998],[2.259547,2.110755],[2.344204,1.905821],[2.411591,1.691983],[2.460801,1.470025],[2.553229,0.627944],[2.588592,0.496739],[2.645238,0.376684],[2.720834,0.269734],[2.81305,0.177844],[2.919553,0.10297],[3.038012,0.047068],[3.166095,0.012093],[3.301471,0],[3.301471,-1]]);
	}

module GT2_2mm()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[0.747183,-0.5],[0.747183,0],[0.647876,0.037218],[0.598311,0.130528],[0.578556,0.238423],[0.547158,0.343077],[0.504649,0.443762],[0.451556,0.53975],[0.358229,0.636924],[0.2484,0.707276],[0.127259,0.750044],[0,0.76447],[-0.127259,0.750044],[-0.2484,0.707276],[-0.358229,0.636924],[-0.451556,0.53975],[-0.504797,0.443762],[-0.547291,0.343077],[-0.578605,0.238423],[-0.598311,0.130528],[-0.648009,0.037218],[-0.747183,0],[-0.747183,-0.5]]);
	}

module GT2_3mm()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-1.155171,-0.5],[-1.155171,0],[-1.065317,0.016448],[-0.989057,0.062001],[-0.93297,0.130969],[-0.90364,0.217664],[-0.863705,0.408181],[-0.800056,0.591388],[-0.713587,0.765004],[-0.60519,0.926747],[-0.469751,1.032548],[-0.320719,1.108119],[-0.162625,1.153462],[0,1.168577],[0.162625,1.153462],[0.320719,1.108119],[0.469751,1.032548],[0.60519,0.926747],[0.713587,0.765004],[0.800056,0.591388],[0.863705,0.408181],[0.90364,0.217664],[0.932921,0.130969],[0.988924,0.062001],[1.065168,0.016448],[1.155171,0],[1.155171,-0.5]]);
	}

module GT2_5mm()
	{
	linear_extrude(height=pulley_t_ht+2) polygon([[-1.975908,-0.75],[-1.975908,0],[-1.797959,0.03212],[-1.646634,0.121224],[-1.534534,0.256431],[-1.474258,0.426861],[-1.446911,0.570808],[-1.411774,0.712722],[-1.368964,0.852287],[-1.318597,0.989189],[-1.260788,1.123115],[-1.195654,1.25375],[-1.12331,1.380781],[-1.043869,1.503892],[-0.935264,1.612278],[-0.817959,1.706414],[-0.693181,1.786237],[-0.562151,1.851687],[-0.426095,1.9027],[-0.286235,1.939214],[-0.143795,1.961168],[0,1.9685],[0.143796,1.961168],[0.286235,1.939214],[0.426095,1.9027],[0.562151,1.851687],[0.693181,1.786237],[0.817959,1.706414],[0.935263,1.612278],[1.043869,1.503892],[1.123207,1.380781],[1.195509,1.25375],[1.26065,1.123115],[1.318507,0.989189],[1.368956,0.852287],[1.411872,0.712722],[1.447132,0.570808],[1.474611,0.426861],[1.534583,0.256431],[1.646678,0.121223],[1.798064,0.03212],[1.975908,0],[1.975908,-0.75]]);
	}

// Additional Modules:
module cyl_at_rot (h, r, t_x, t_y, t_z, r_x, r_y, r_z )
{
    translate   ([t_x, t_y, t_z]){
    rotate      ([r_x, r_y, r_z]){
    cylinder(h,r,r,center=false); }}
};

module cone_at_rot (h, r1, r2, t_x, t_y, t_z, r_x, r_y, r_z )
{
    translate   ([t_x, t_y, t_z]){
    rotate      ([r_x, r_y, r_z]){
    cylinder(h,r1,r2,center=false); }}
};

module cube_at (x,y,z,tx,ty,tz)
{
	translate ([tx,ty,tz]){
	cube ([x,y,z],center=false); }
};

module cube_at_rot (x,y,z,t_x,t_y,t_z,r_x,r_y,r_z)
{
	translate ([t_x,t_y,t_z]){
    rotate      ([r_x, r_y, r_z]){
	cube ([x,y,z],center=false); }}
};

 

This time it worked! The belt did fit into the printed pulleys, spiltting and re-combining the halves did not alter that. The belt is (perceived) quite loose, but I did not have to re-align the damn bed again since then! 🙂

 

What happened with those PRI-MAT3D samples, you may ask. Well, I did not use the 3D-Cork yet. When I asked SWMBO about those multiple colors, she replied, that we needed more Death Stars as Christmas tree balls. And hey – they also fit into Easter baskets! ^^

The red, green and blue are PRI-MAT RAL colors, the other two are combined: As the red sample was too small to complete the 80mm Death Star (with support), I printed the upper half with InnoPET. And the black one mainly consists of the „genuine TronXY material“ supplied with the printer. (Yes, mine did not arrived shattered to 10cm-pieces!) That stuff worked as flawlessly as the hot end – just the amount was a bit understated…
…if the whole kit hadn’t costed only 236,86 €, that is.

What remained was turned into gears for a PLA Spring Motor Demonstrator by gzumwalt:

Didn’t print a Baby Groot for some time. Here is one:

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3 Gedanken zu “Tronxy X5S: X-axis MGN12 linear rail conversion and Z-axis sync

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